AndonCloud

AndonCloud

by

Stermedia Group

Computer vision

The AndonCloud vision system enables counting, quality control and monitoring-without the need for additional sensors.

Hard production data in reports - decisions backed by facts

The system uses camera image analysis to count good and defective products, eliminating the need for physical sensors. The solution allows ongoing monitoring of production flow and detection of quality deviations.
Hard production data in reports - decisions backed by facts

Vision-based product counting on the production line

The industrial camera captures every product on the line regardless of its position, enabling precise counting without the need for contact sensors.

Automatic quality classification

The vision system analyzes product images in real time and automatically identifies defective pieces - without the need for physical contact with the product.

Visibility of data in the system

Production data is immediately available in the system, enabling ongoing analysis of performance, quality and availability indicators, including OEE.

Monitoring of the work cycle - reaction before an outage occurs

The system monitors work cycles in real time and identifies deviations from standard timing. Early detection of disruptions enables rapid response before machine downtime or loss of productivity occurs.
Monitoring of the work cycle - reaction before an outage occurs

Visual inspection of production flow in tact

The system analyzes the camera image and compares the pace of work with the set tact. It makes it possible to quickly identify deviations from the plan and support operational decisions.

Automatic detection of stops on the line

The system monitors activity on the production line and automatically detects when it stops. If there is no movement, it immediately notifies designated people.

Image-based analysis of the causes of downtime

The system uses image analysis to identify the causes of line stops. The data supports machine availability assessments and helps reduce downtime.

Advanced vision analysis

The vision system automatically detects micro-damage, packaging defects and missing labels during line operation. Inspection takes place without process interference, increasing the effectiveness of quality control and reducing the risk of human error.
Advanced vision analysis

Detection of micro defects

The industrial camera identifies micro-damage, leakage, deformation and package shortages, ensuring high precision inspection.

Controlling the correctness of labels and overprints on packages

The vision system analyzes the completeness of markings, detects misprints, missing labels or illegible codes - supporting packaging quality control.

Continuous quality control without interrupting the production process

The system conducts visual inspection on a continuous basis, detecting defects without stopping line operation - increasing efficiency and reducing losses.

Identification of the level of filling of containers

The system analyzes the filling level of containers using machine vision or volumetric sensors. It enables rapid underfill detection, prevents raw material losses and supports the stability of the batching process.
Identification of the level of filling of containers

Image-based volume analysis

The system visually evaluates the level of filling of packages - based on shape, color and difference in background relative to the contents

Detection of unfilled areas

System detects unfilled portions of package - allows precise verification of fill level without sensors

ToF camera depth measurement

Non-contact technology evaluates the actual amount of material.

System

Our system is intuitive, but you can always count on us

We help your team work more efficiently every day.

Documentation

Develop your skills with our guides and tutorials to get the most out of AndonCloud.

Customer support

Get help by contacting our technical support team by phone or email.Monday - Friday; 9:00 - 17:00support@andoncloud.comMonday - Friday; 9:00 - 17:00+48 71 340 70 32

Integrations

Integrate with over 5,227 third-party apps and tools.
Have questions for our sales team?
Call us and we will guide you through the process.+48 71 340 70 15

FAQ

Frequently asked questions

  • Does the system recognize both good and defective pieces?

    Yes - each piece can be classified based on the image as good or defective. This supports inspection automation.
  • Are additional sensors needed for counting?

    No - all you need is a camera. The system is based on image analysis, without the need for physical sensors.
  • Can the operator see the number of pieces in real time?

    Yes - the numbers are immediately visible in the system, making it easier to properly analyze performance.
  • Does the data include defective pieces?

    Yes - the system can distinguish substandard products and includes them in quality reports.
  • Can count data be used for OEE analysis?

    Yes - the data can be the basis for the calculation of the quality index (Quality) in OEE.
  • How does the system identify cycle disorders?

    On a clock basis - if there is no new product for a certain period of time, the system reports an anomaly.
  • Can you set the response time yourself?

    Yes - detection parameters can be configured individually for each line.
  • Who receives the outage notification?

    The relevant people (e.g., operator, UR) receive a signal or alert automatically.
  • Is detention information recorded?

    Yes - every anomaly goes into the system and can be analyzed historically.
  • Does it support maintenance?

    Yes - earlier detection of downtime helps diagnose causes and improves availability.
  • Does the analysis work with different types of packaging?

    Yes - the system is flexible and can be adapted to different product shapes and designs.
  • Does the inspection require a line stop?

    No - the analysis is done in real time, without affecting the continuity of work.
  • Does the system use artificial intelligence?

    Yes - it uses the YOLO AI model to recognize patterns and inconsistencies.
  • Does the operator see the results of the analysis?

    Yes - defects are immediately detected and can be displayed or saved for further analysis.
  • Does the system determine the level of filling?

    Yes - it visually evaluates the filling based on shape, color and contrast.
  • Does it detect partially empty containers?

    Yes - it identifies unfilled passages and deviations from the norm.
  • Is the measurement non-contact?

    Yes - it does not require touch or internal sensors, it works based on image.
  • Is it possible to use a ToF camera?

    Yes - the system can use a depth-measuring camera to determine the fill even more accurately.
  • Is the filling data being recorded?

    They are not recorded by default, but can be viewed and evaluated by the operator.
  • What health and safety violations does the system detect?

    Lack of personal protective equipment (e.g., helmet, vest) and presence in a prohibited zone.
  • Does the system recognize machines and vehicles?

    Yes - for example, forklifts that are in an unauthorized place.
  • Is the data on violations archived?

    Yes - each event is recorded and can be analyzed later.
  • Are gates or barriers needed?

    No - the system works solely on the basis of camera images.
  • Can you receive alerts about violations?

    Yes - the system automatically sends notifications if an incident occurs.
AndonCloud computer vision is an advanced image analysis system that supports real-time automation of production processes - without the need for additional sensors. The system counts good and defective products based on camera images, enables real-time monitoring of efficiency and calculation of quality indicators (OEE).
Frigate also enables the detection of downtime based on production tact - if a product does not appear at the expected time, the relevant people are informed of a possible failure. A visual inspection function based on the YOLO AI model identifies micro defects, missing labels or packaging damage - without interrupting the work cycle. The system also supports container fill level control and enables depth measurement using ToF cameras.
Computer Vision technology used in AndonCloud also supports automatic detection of health and safety violations - detecting the absence of protective equipment or the presence of forklifts in prohibited areas. Events are recorded and can be analyzed. Frigate is a scalable and flexible platform that combines MES-class, visual inspection and monitoring functions into a single, integrated system.

Contact

Contact us

If you have any questions, talk to our expert

Email

We will respond within the next business day

sales@andoncloud.com

Phone

Monday - Friday; 9:00 - 17:00

+48 71 340 70 15
Make an appointment
Marcin Wierzbicki

Marcin Wierzbicki

During the meeting, we will present the product and help you configure the system in your company efficiently and quickly. Our team is at your disposal.

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