SmartWorkplace AI
SmartWorkplace AI analyzes camera images to automatically detect machine operation and downtime. By analyzing the movement of elements such as carts and conveyor belts, the system determines the operating status, generates alerts, and supports predictive maintenance. It operates without sensors, reducing implementation costs and enabling the monitoring of older equipment.
Detection of machine operation and downtime
SmartWorkplace AI analyzes video footage to determine whether the machine is operating. The indicator of operation is the movement of selected components (e.g., trolley, disc), and their stoppage signifies the onset of downtime.
Machine motion analysis
The system identifies the movements of components such as trolleys and conveyor belts. Based on this, it determines whether the machine is operating or idle.
Work and downtime statuses
The movement of the element indicates the operating mode, while its stoppage indicates the idle mode. The data is saved in the history and can be used in reports.
Monitoring effectiveness
Thanks to multiple ROI areas, the system distinguishes between efficient and limited work. This allows you to track not only the operating time, but also the quality of the machine's work.
Alerts and system parameterization
Runtime AI allows you to define your own alert rules. Users can set thresholds for minimum uptime, downtime duration, or performance. The system also supports notification escalation.
Customizable alarm thresholds
The ability to set minimum performance thresholds or maximum downtime limits. Alerts are fully customized to the needs of the plant.
Automatic escalation
If the problem persists for too long, the system automatically escalates the notification—from the operator to the manager or production director.
Support for prediction
Working time analysis enables the prediction of necessary maintenance activities, supporting preventive maintenance.
Universal application
The technology works well in both older machines without sensors and modern devices covered by warranty. Cameras allow you to monitor operating time without interfering with the infrastructure.
Older machines without sensors
In machines without reporting infrastructure, the camera becomes a simple and effective source of operating time data.
Machines under warranty
Monitoring cameras does not require any modification of the devices. This means that it does not affect the warranty conditions or the risk of machine malfunction.
Lower implementation costs
The use of existing CCTV cameras reduces investment costs. There is no need to expand the network or install additional sensors.
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FAQ
Frequently asked questions
What is SmartWorkplace AI?
SmartWorkplace AI is an artificial intelligence-based system that analyzes camera images to automatically detect machine operation and downtime. It operates in real time without requiring the installation of additional sensors.
How does SmartWorkplace AI detect machine operation?
The system analyzes the movement of selected machine components, such as carriages, belts, or discs. If the components are moving, the machine is working; if they stop, the system records downtime.
Does SmartWorkplace AI require sensors or integration with a PLC?
No. SmartWorkplace AI operates solely on the basis of images from industrial cameras, so it does not interfere with the infrastructure of machines or their software.
Can the system be used in older machines without electronics?
Yes. This is one of the main applications of SmartWorkplace AI – it enables monitoring of machines without sensors or PLC controllers.
Is SmartWorkplace AI safe for machines under warranty?
Yes. The system does not require any modification of the devices or connection to their electronics, so it does not affect the warranty conditions.
What alerts can SmartWorkplace AI generate?
The system allows you to define your own alarm thresholds – e.g., minimum performance, maximum downtime, or a specific cycle length. It can also automatically escalate notifications in the event of prolonged problems.
Does the system support predictive maintenance?
Yes. By analyzing work and downtime history, SmartWorkplace AI can identify when service intervention may be needed, supporting preventive planning.
What does automatic notification escalation mean?
When downtime lasts too long, SmartWorkplace AI automatically notifies the persons specified in the alert rule, e.g., the operator or shift manager, until the problem is resolved.
What financial benefits does SmartWorkplace AI offer?
SmartWorkplace AI reduces implementation costs by using existing cameras and eliminating the need to install additional sensors. The system helps reduce losses resulting from downtime and increase machine efficiency. In addition, it saves electricity by detecting situations where a machine is turned on but not working, allowing it to automatically shut down or optimize standby modes.
Which cameras are compatible with SmartWorkplace AI?
The system works with most standard IP security cameras that provide a stable image with adequate resolution. No specialized equipment is required.
SmartWorkplace AI is an intelligent system that analyzes video images to automatically detect whether a machine is operating or idle. By analyzing the movement of key components such as carts, discs, and belts, the system accurately determines the operating status of equipment in real time.
With the ability to define custom rules and alarm thresholds, users can set minimum operating time, maximum downtime, or performance levels. When a problem persists for too long, SmartWorkplace AI automatically escalates notifications from the operator to the manager or production director.
The system also supports predictive maintenance by analyzing uptime and downtime data to predict necessary service actions. The technology works for both older machines without sensors and modern devices under warranty – without the need to modify the infrastructure.
The use of existing industrial cameras significantly reduces implementation costs and speeds up implementation. With SmartWorkplace AI, every machine can be monitored continuously, and its operating data supports production decisions, reporting, and efficiency improvement in the spirit of Industry 5.0.
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sales@andoncloud.comPhone
Monday - Friday; 9:00 - 17:00
+48 71 340 70 15
Marcin Wierzbicki
During the meeting, we will present the product and help you configure the system in your company efficiently and quickly. Our team is at your disposal.
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