Introduction
Modern manufacturing is becoming increasingly complex. Companies need not only speed and flexibility, but above all full visibility and control of processes in real time. This is what the MES (Manufacturing Execution System) provides – a solution that integrates data from the shop floor, machines, operators, and ERP systems, enabling accurate decisions to be made here and now.
What is an MES system and what is it used for?
MES is a production execution system that combines planning and process supervision with data collected directly from the shop floor. It acts as a bridge between machines, operators, and enterprise IT systems such as ERP, SCADA, CMMS, and APS.
Its role is not only to monitor the production process, but also to support the daily work of operators and managers and to provide structured information to managers and executives. This allows decisions to be made faster and processes to become more transparent and predictable.
Key features of MES
Modern MES systems involve much more than just data collection. Most often, they provide:
- real-time production monitoring – data from machines, workstations, and orders,
- quality and non-compliance management,
- production planning and scheduling,
- OEE reporting and performance analysis,
- downtime and failure management with a catalog of causes,
- integration with ERP, SCADA, CMMS, and APS systems,
- easy access to technical documentation and procedures,
- support for maintenance, including failure reporting and predictive actions.
Business benefits of MES implementation
The implementation of an MES system organizes data and facilitates its ongoing use in management. Instead of analyzing reports prepared after the fact, management gains access to real-time information, which supports faster response to deviations.
Such a system helps to better control costs, monitor quality, and plan activities based on consistent data that was previously scattered across multiple tools. As a result, the company can improve its processes more effectively, instead of focusing solely on putting out fires.
Classic MES and new production challenges
Until recently, MES focused mainly on monitoring and reporting. However, today's production requires much more – prediction, intelligent analysis, and automation.
The system cannot be limited to just showing what is happening. It should also suggest why something happened and what to do next to increase efficiency. This is what distinguishes classic solutions from modern MES systems compatible with the idea of Industry 4.0 and 5.0.
AndonCloud MES functionalities
AndonCloud combines classic MES functions with elements of automation and advanced analytics. The system offers, among other things:
- real-time production monitoring,
- recording of non-conformities and analysis of the causes of deviations,
- planning and scheduling of orders and resources,
- OEE reports and detailed performance analyses,
- a catalog of downtime causes and notification mechanisms to reduce response times,
- integration with ERP, SCADA, WMS, and APS,
- documentation management – instructions, procedures, and drawings available directly at the workstation,
- maintenance support – failure reporting, repair analysis, and predictive maintenance.
SmartStatusAI – intelligent suggestions
A unique feature of AndonCloud is the SmartStatusAI module, which automatically suggests changes to machine and process statuses based on historical data. This provides operators and managers with a tool that reduces response times and minimizes the risk of errors.
Flexibility and development
AndonCloud MES develops alongside production – it can be implemented in stages, depending on the needs of the company. It is a scalable, flexible solution adapted to various industries.
How MES supports directors and management
Thanks to these functionalities, production directors and managers can make decisions based on more complete and up-to-date information. Instead of acting intuitively, they are given tools that organize processes and support the analysis of the causes of problems.
From the management's perspective, AndonCloud organizes the flow of information throughout the company. Data on production, maintenance, and inventory is available in a single system, without the need to switch between multiple tools.
Summary
MES is an essential tool for modern manufacturing plants – it helps organize data, control processes, and respond to changes more quickly.
AndonCloud goes a step further: it not only monitors, but also predicts, analyzes, and supports decision-making. This makes it a system that truly increases operational efficiency and supports the company's development towards Industry 5.0.
