What is AndonCloud?

It’s the main tool enabling fulfillment of Jidok’s rule, introduced by Toyota, currently a part of Lean production and Manufacturing Execution System (MES). Andon is a visual way of communication with the usage of colors. It allows to stop the manufacturing process in case of a problem. AndonCloud is mainly a board presenting a location where a problem is in the manufacturing process. This System indicates the location where the alert was generated. It creates customized MUR reports and calculates OEE indicators, based on availability, utilization and quality indicators (KPI). The System notifies about the event in the production through a voice message, SMS and email.

Challenges and problems

Waste time 01e6618751f510cb10c292594e0b4b90054cdea3be5f5f03de5c6dbee6774e7b

Wasting time
on groundless
downtime

Mess 6e4463fbee1870a68964d77c3fb9526a30a095bb7de56b57089c20b9731142ad

Too much
unordered  
information

Inspection bd6d69bd2c76290c791e9928415cb9750de1d366b5c45ccda26a394518edf0cd

Problem with identification  
of real cause
of downtime

Warning 192ea697b4ce5d0f4ebd2485ca335be0202fc55d7eda522a43cb15225784bd07

Step 1 Operator reports a problem i.e. with the machine

Simple and intuitive System operated via a touch screen or other devices, enables precise recording state i.e of the machines’ state. Preview and changing of status is possible from any place and device after authorization of an employee.

Step 2 Notification of oversight services

Increase the efficiency of troubleshooting with quick notifications via SMS, e-mail and phone call. Intuitive indicating of machines’ states with the help of colors ( green, yellow, red). The current status of the machine always in a central location of the company.
Mobile notification 6aef7734eec9dbca873a17fa63199cbdef661a9ca83826c009dc89422a1e98c1
Tool 8c731d33fab267ff55278f2cf59d9aeb43079b3d84d911e3aa4d28f880caaf82

Step 3 Resolving problems i.e. repairing of machine damage

Time saving: OEE/MUR and other reports generated ad hoc for any period (daily, monthly, etc.) and the number / group of machines. Further processing and analysis of collected data is possible. Excel format reports or on the monitor screen. Granting access to reports for particular people. Optimization of the time of repair, maintenance, manufacturing targets. Controlling of repair and response to failure.

Integration of software with devices

AndonCloud platform was designed and developed by team of skilled programmers, who watch over the stability and software development. We are constantly working on the development of the platform in Agile way. At any time we can create any module that enables communication with the specialized controller and the communication protocol of the device.

Hitech 6ec8576449811816fba288c8748fd8a6564a3c0b6d67bf4c73f6f04cc534285d
Costsaving e59c88ef218b016dce6433a8dd55997186b3e38d0637ac6e2279945d27742858

Cost saving calculator

See how easily you can save on optimizing the process of calling oversight services in your company.
Number of machines:
{{machines_quantity}}
The frequency of machine breakdowns:
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The delay associated with calling oversight services:
{{delay_time}} min
Daily loss of time associated with calling oversight services: {{daily_delay() | number:2}} h!
The cost of stopping production (h):
{{production_cost|number:0}} pln
Staff costs (h):
{{employee_cost|number:0}} pln
Savings:
{{yearly_cost() | number:0}} pln anually
{{2 * yearly_cost() | number:0}} pln within two years
{{3 * yearly_cost() | number:0}} pln within three years

Free installation for testing

You can test AndonCloud for free to check how it improves your company. We will also carry out free pre-deployment analysis for your company.

For testing purposes -in addition to the software- you will get industrial tablet and screen.

Feel free to contact

Complete the form and we will contact you!